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MAN 2020 – Full cab assembly lines

Sector Automotive

The factory had specialized lines designed specifically to produce the complete body of the TG and NHMR models, including all their variants. These lines used a semi-automated manufacturing process, in which precise geometry tooling was used to assemble the parts that made up the complete body assembly.

In addition, the manufacturing process used robotic installations for the application of joining techniques, which guaranteed optimum precision and efficiency in the assembly of the different assemblies that make up the bodywork. This made it possible to optimize the process, applying greater production speed and ensuring the quality demanded by the customer.

Challenge to solve

Ensuring product quality, maintaining optimal productivity on assembly lines, and providing an automated work process in a safe and efficient working environment.

Proposed solution

To solve the challenge posed, an exhaustive study was carried out which resulted in the development of a viable and efficient production process. In addition, together with the use of off-line simulation, an optimized layout was generated and customized to the available space according to the client’s premises, thus guaranteeing an automatic and robotized production process, in accordance with the conditions of the project.

Execution

A team of professional experts, experienced in the customer’s specific standards, proceeded to the assembly and commissioning of the project. To carry it out, we designed and developed the means of production necessary for the manufacture of pre-series parts, together with the final quality control of the product in accordance with the standards demanded by our client.

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